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The CNC Wood Routing Handbook – A Beginners Guide

CNC Routing Wood - CNC Tooling Shop

CNC routing unlocks a world of wood cutting possibilities. Each species brings its own personality to the machine table: softwoods that carve like butter, hardwoods that fight back with stubborn grain, and engineered boards that demand a careful balance of speed, tooling, and technique. A successful project isn’t just about uploading a file and pressing go. It’s about understanding how maple chips under pressure, why birch loves a sharp bit, and what makes walnut smoke when feeds and speeds aren’t dialed in. Mastering those nuances turns a CNC router from a generic cutter into a precision instrument that respects the nature of every board it touches.

Router Bits

First off, let’s dive into some of the most common wood cutting bits:

  • Compression Bits: Made with both an upcut and downcut portion in order to minimize material fraying
  • Downcut Spirals: Great for profiles (when not cutting all the way through)
  • Upcut Spirals: Great when fraying is not an issue and chip removal is important
  • Bradpoint Drills: For creating partial holes for dowel pins
  • Through-Hole Drills: For drilling holes completely through wood
  • V-Grooves: For beveling edges or engraving designs

Feeds / Speeds

There could be an article written on the feeds/speeds for each type of wood, so I’ll provide some basics. Feel free to reach out to me for further information, recommendations, and tips/tricks.

Compression Bits are your most common tools for cutting wood. They are specifically designed to eliminate fraying, increase feed rates, and extend tool life. The 3/8″ Compression tool is the most common, so here are a few feeds/speeds by material that I would recommend (assuming that you are using an industrial CNC router) with a 3/8″ Compression. My most sold 3/8″ compression bits are XC2023 and mortise version XC2023-M. If you need a coated version (for longer tool life or laminated wood), then the 60-124MC is great.

MaterialFeed RateSpindle SpeedPer Pass
Solid Wood450-550 IPM18,000 RPM3/4″ or less
HPL / HDF500-600 IPM18,000 RPM3/4″ or less
MDF550-620 IPM18,000 RPM3/4″ or less
Plywood550-650 IPM18,000 RPM3/4″ or less
Melamine600-700 IPM18,000 RPM3/4″ or less

Now that you see the different feed rates that are needed for each wood material, I’m sure that you can imagine how much they will change as we get into upcuts, downcuts, drills, and v-grooves. Again, feel free to reach out if you’d like me to go through your entire project or operation. As long as you get tools through me, I’m happy to help.

One last note that I’d like to make on feeds and speeds is that drilling operations act very different. Drills, whether brad point or through-hole drills are plunging, not cutting side to side. Because of this, low RPM’s are VERY important. The same way you start a fire in the woods by spinning a stick in place, this can happen on your CNC router bed. I’ve seen it happen and helped CNC operators work through the mess of repairing their burned machine. Common feeds and speeds for drilling holes is often in the range of 4,000 – 8,000 RPM at a plunge rate of 100-200 IPM. Pecking motions in and out of the wood can also help remove chips and in turn heat buildup.

Left-Hand vs. Right-Hand Tooling

Left-hand versus right-hand tooling matters far more in CNC wood routing than most newcomers expect. Hardwood fibers behave like tiny stubborn soldiers, and the direction your bit spins determines whether you’re slicing them cleanly or going against the grain and in turn removing chunks of material. Right-hand tools dominate the industry, spinning clockwise to pair with the standard router motor rotation while evacuating chips efficiently upward or downward depending on flute geometry.

Left-handed tools sneak into hardwood routing for several smart, practical reasons, almost like the secret agents of the tool rack. Hardwood likes to fight back, and sometimes flipping the cutting forces is the only way to keep the peace. A standard right-hand bit may try to lift the work off the table or peel grain in the wrong direction, while a left-hand bit pushes the part down instead, keeping clamps and vacuum hold-downs happy. Some setups also need chips traveling the opposite direction for cleaner extraction, cooler cutting, and less scorching on wood that already resents heat. When machining both sides of a component or working in mirrored operations, left-hand tools keep edge quality consistent where the grain would otherwise splinter. They’re not common, though when hardwood starts misbehaving, a left-hand spiral suddenly becomes the hero.

Material Hold-down

Vacuum hold-down is crucial when CNC routing wood. It’s like giving your material an invisible bear hug so the router can hog out large amounts of material quickly. Vacuum tables spread suction across the entire sheet, perfect for large panels and nested projects. Vacuum cups, on the other hand, elevate smaller parts or projects needs side profiles (like doors), gripping specific areas with concentrated force so edges, profiles, and pockets stay crisp without tabs or tape. Hardwood can be slippery and determined to wander when cutting forces ramp up, so choosing between a full vacuum table and precision cups depends on part size, surface area, and how dramatic that wood plans to be during machining. A stable hold means cleaner cuts, safer routing, and no surprise airborne souvenirs. Here are a few materials that you can use as a sacrificial board “Spoilboard” on a vacuum table that will allow air to flow through and assist material hold-down.

  • Standard MDF (Mill both the top and bottom layer before using)
  • LDF (more porous equals more airflow)
  • Ultralight MDF (even more porous equals more airflow)

Mastering the art of CNC wood routing isn’t just about knowing your machine, it’s about understanding the character and behavior of every board that lands on the table. From selecting the right bit geometry to dialing in feeds and speeds that respect the density of each species, every choice influences the outcome. Vacuum hold-down keeps parts grounded, while the often-overlooked balance between left- and right-hand tooling ensures grain and chip flow stay on your side. Once these fundamentals click, your CNC router becomes less of a power tool and more of a creative partner, transforming raw wood into precise, polished work worthy of its natural origins.

15% OFF CNC Router Bits

Greg Smolka

Greg Smolka (Author)

CNC Tooling & Applications Manager

Here to help with tooling recommendations (bits, knives, collets, tool holders, maintenance kits, torque stations, etc.) and applications (feeds/speeds, tips/tricks, # of passes, etc.).

Contact Infogreg@cnctoolingshop.com | (616) 502-7277 | LinkedIn

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CNC Routing: 6061 Aluminum

CNC Routing 6061 Aluminum

If you own a CNC router, chances are, you have or have thought about cutting aluminum. Whether it be for signs, fabrication parts, automotive, or something else, learning to cut aluminum is a great skill to have. Today, we dive into cutting 1/2″ 6061 Aluminum on a Kimla BPF CNC Router with a 3/8″ Two Flute Upspiral Bit and Alcohol-Based Misting Fluid. CNC Routing: 6061 Aluminum

First off, let’s dive into Aluminum and what to know. The grade of aluminum changes everything! Softer grades, such as 3003 series, needs to be cut at a slower feed rate and most commonly with a single flute CNC bit. Higher grades, such as 6061 series, needs to be cut at higher feed rates and can handle a CNC bit with more than one flute.

Misting fluid is a necessity, not a choice! Whether you’re using an alcohol-based or veggie-based fluid, do not skip this step. There are of course exceptions to this rule, like any, but most of time it is absolutely a requirement. The friction produced from carbide endmills cutting through aluminum sheets, generates heat. Heat is the enemy, which is why misting fluid is so important.

Lastly, material hold-down changes everything. This is important for cutting any material but even more when it comes to aluminum. When parts are not held down properly, it causes chatter, which generates more heat and in turn decreases quality as well as the life of the bits being used.

6061 Aluminum

Type of CNC Router

For this project, we used the Kimla BPF Router. Kimla CNC Routers are currently the hottest routers on the market. They’re in a league of their own due to precise and intentional manufacturing. Customer needs are always at the forefront, which is why we have no problem recommending them to any and everyone. If you’d like to learn more about the Kimla machine line, reach out to Specialty Machinery Inc.

For the most part, Aluminum is cut on a CNC router with a few select CNC bits. We found that the best bit for high speed and top-notch quality on 1/2″ 6061 aluminum was the XV2033 and pairing it with Liquid X, a misting fluid by X-Edge Tools. The XV2033 is a 3/8″ two flute up-spiral tool made for cutting aluminum with a 5052 series grade or higher. The extra flute allows for feed rates to be increased and the up-spiral direction provides great quality. Liquid X is alcohol-based which combats heat more intensely than veggie-based versions and our go-to misting fluid at CNC Tooling Shop.

CNC Routing: 6061 Aluminum

For this project, a full cut-through was all that was needed. We could have drilled holes, beveled edges, or something else but we chose to focus on quality and precision. Our goal was to not only make jumbo puzzle pieces but to also have them fit together much tighter than a glove. We set the Liquid X misting fluid at a standard medium-spray aimed towards the flute of the bit as well as at the top of the material. Our feeds and speeds for the 3/8″ two flute up-spiral bit (XV2033) were set at 22,000 RPM and 150 IPM. For this tool, conventional direction is optimal. We also setup a sloping lead-in and cut through the 1/2″ in three passes to ensure high quality and precision.

Cleanup Pass

After this, we did a cleanup pass using the same bit (XV2033), shaving off an extra .03″ from the edge, to leave a clean finish. For the cleanup pass, we changed the feed rate to 75 IPM and left everything else the same. These parts came out phenomenal! They wouldn’t fit together unless they were perfectly leveled. Once leveled and pressed together, you could hold them all up together by only grabbing onto one of the pieces.

Feeds & Speeds

  • Cutout: XV2033 | Feed Rate: 150 IPM | Spindle Speed: 22,000 RPM | Direction: Climb | Passes: 3
  • Cleanup (.03″ Removal): XV2033 | Feed Rate: 75 IPM | Spindle Speed: 22,000 RPM | Direction: Climb | Passes: 1

Feel free to reach out with any questions or requests for tool recommendations for cutting 6061 aluminum, other grades of aluminum, plastics, composites, or woods.

Greg Smolka

Greg Smolka (Author)

CNC Tooling & Applications Manager

Here to help with tooling recommendations (bits, knives, collets, tool holders, maintenance kits, torque stations, etc.) and applications (feeds/speeds, tips/tricks, # of passes, etc.).

Contact Infogreg@cnctoolingshop.com | (616) 502-7277 | LinkedIn

XL001 LIQUID X

XL001 LIQUID X

$124.00

Misting fluid for assisting in the cutting of aluminum, steel composite materials, etc. by cooling down the cutting process and minimizing heat buildup.

XV2033 3/8"

XV2033 3/8″

$87.65

2 flute upspiral for ALUMINUM, ACM, WOOD, etc

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CNC Tooling Tips

CNC Tooling Tips

Tool Material

  • Solid Carbide: provides best rigidity and a prolonged tool life
  • Carbide Tipped: Incorporates the wear resistance of carbide and the toughness of a high speed steel body
  • High Speed Steel: provides tough body and the sharpest cutting edge

Flute Geometry

  • Straight: offers a neutral cutting action and highest force
  • Upcut: offers the best surface finish and chip evacuation. Can cause material lifting if vacuum or fixturing is not sufficient
  • Downcut: provides a downward force which helps eliminate part lifting. Chip re-welding may occur if there is no space below the part for chip expansion
  • Compression: used for wood and laminated materials, produces a good top and bottom finish on the part. Eliminates fraying and chipping

Number of Flutes

  • Single Flute: Allows for larger chip-loads in softer materials
  • Double Flute: Allows for better part finish in harder materials
  • Multiple Flutes: Allows for faster speeds and an even better part finish in harder materials
  • *Note*: As the number of cutting edges increase, your feed rate should increase to prevent burning and premature tool dulling

Tool Heat

If a feed rate is too low, heat will be generated causing the cutting edge to break down and dull quickly. To check this, run a nest of parts and stop the spindle. When the spindle has stopped rotating, carefully feel the tool’s temperature. It should be at or near room temperature. This can also be done with a temperature gun. It’s a great resource to have near a CNC machine.

Collet & Tool Holder Life Span

Collets have a life span of roughly 3 months (depending on use). Replacing the collets in a timely fashion will ensure your operation runs consistently and prevents tool breakage. When inserting a tool into the collet make sure the flute fadeout does not enter the collet. This will cause run out and potentially lead to tool breakage. To ensure proper clamping, the tool shank should fill most of the collet. Proper torque when tightening the nut is not only an important safety measure but also effects tool life, cut quality and spindle performance.

Tool Holders have a life span of roughly 2 years (depending on use). Replacing the tool holders will ensure your spindle is not receiving addition pressure and prevents tool breakage. Replacing both the tool holder and collet in a timely fashion will also increase cut quality and tool life.

Tooling Maintenance

Storage of all tooling is important. If possible, keep extra tools in original cases and in a tool box. Debris and dust buildup can wear these items or cause runout when loaded into a spindle. Using a protectant/cleaner is a great way to get more out of your tools. Cleaning collets and tool holders between every tool change is key to long term cutting success.

See article specific to this HERE

Tool Breakage

See article specific to this HERE


When orders are placed, they will be double checked to ensure no errors were made and customer follow up will take place during the same day (unless an order is made after hours). If products are available, which most of them are, they will be shipped out the same day. If they are not available, a lead time will be provided. Feel free to reach out for any assistance with our website or anything else regarding CNC routing and knife cutting.

CNC Tooling Shop, a division of Specialty Machinery Inc.

Email: tooling@cnctoolingshop.com

Hours: 8:00 AM to 5:00 PM (EST)

Phone: (616) 502-7277


Greg Smolka (Author)

CNC Tooling & Application Manager

Here to help with tooling recommendations (bits, knives, collets, tool holders, maintenance kits, torque stations, etc.) and cutting recommendations (feeds/speeds, tips/tricks, # of passes, etc.).

Contact Infogreg@cnctoolingshop.com